Ab'aad Construction WLL

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Welcome to Ab’aad Construction
Our collaborative environment nurtures the expansion of knowledge and technology in the Kingdom, fostering a future of environmentally-friendly and intelligent construction.

Our Vision and Mission

Our core aim is to merge the transformative power of Artificial Intelligence with the innovative capabilities of sustainable 3D printing technologies. Our mission is to lead and redefine the industry standards by focusing on the creation of environmentally friendly structures. Through strategic integration and a commitment to innovation, we aspire to set new benchmarks for sustainability and efficiency, positioning ourselves as the pioneering force driving the future of construction.
Year Established
1990
Qualified Engineers
50 +
Industry Sectors
0 +
Group Companies
0 +
Values and Culture

Pioneers in Construction

Ab’aad Construction embodies a culture of innovation and vision. We focus on pioneering 3D concrete printing and AI integration in construction, committed to sustainable and advanced building methods. Our collaborative environment nurtures the expansion of knowledge and technology in the Kingdom, fostering a future of environmentally-friendly and intelligent construction.
At Ab'aad Construction, we're committed to redefining the essence of living spaces through innovation and sustainability.
Ab’aad Construction – Management Team
Meet The Team
Ab’aad Construction is not just about building structures; it’s about creating a sustainable, intelligent, and aesthetically superior lifestyle.
Maitham AlAali

Executive Director

Hussain AlAali

Executive Director

Roshan Baladevan

General Manager

Ali AlJouri

Operations Manager

Expansive Experience

Our Projects Portfolio

Modern Architectural Masterpiece
Renovation of Historic Structures
The Innovation Hub
The Sculpture Garden
The Oasis Villa
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INNOVATIVE SOLUTIONS

Our Services

At Ab’aad Construction, our ethos is founded on the harmonious integration of cutting-edge technology with principles of sustainability, enabling us to deliver services that are unmatched in their excellence. 

We are dedicated to achieving the highest standards of excellence in every project we undertake, with a steadfast commitment to innovation, quality, and efficiency.

Construction

State-of-the-art 3D printing technology to construct sustainable, futuristic structures.

Consulting and Design

Personalized consulting and design services, transforming your vision into reality.

Project Management

Seamless execution of projects from start to finish, achieving your goals on time.

Construction

At Ab’aad Construction, our Construction service leverages groundbreaking 3D printing technology to offer competitive market prices and unparalleled design flexibility. Our process ensures precision and speed, significantly reducing the timeline and waste material compared to traditional construction methods. Although the innovative nature of 3D printing requires extensive employee training and currently limits us to one project at a time, our method opens up new possibilities for customizing both the exterior and interior elements of homes, making each project uniquely tailored to our clients’ visions. Despite the challenges of introducing this new building method, our commitment to sustainability and efficiency positions us as pioneers in the Bahraini construction industry, ready to tackle projects of any size with our singular, advanced machine.

Consulting And Design

Our Consulting & Design service at Ab’aad Construction capitalizes on the strengths of 3D printing to offer innovative and sustainable solutions for both small and large-scale projects. With the flexibility of 3D printing, we can customize designs to meet any requirement, providing our clients with unique, eco-friendly options that stand out in the market. While the technology’s novelty requires us to focus on education and training, it also presents opportunities for collaboration with universities for research and development, as well as partnerships with ministries for high-impact projects. Our expertise not only navigates the challenges of a new market but also sets a standard for excellence in sustainable construction design.

Project Management

Ab’aad Construction’s Project Management service ensures the efficient and effective execution of 3D printing construction projects, from concept to completion. Our approach addresses the accelerated demand in the Bahraini market, utilizing the quick and efficient capabilities of 3D printing to meet tight deadlines. Despite the current limitation of managing one project at a time due to a single available machine, our strategic project management optimizes resources and schedules to maximize output. We navigate the evolving landscape of new construction methods and competitive market entry by focusing on educating our clients and the public, securing our place as leaders in innovative construction solutions. Our dedication to pioneering new, sustainable building methods opens doors to significant partnerships and projects in the region.
OUR SERVICES

3D Printed Concrete

We are dedicated to achieving the highest standards of
excellence in every project we undertake.
Revolutionizing Construction

3D Printing Overview

3D Concrete Printing (3DCP) at Ab’aad Construction represents the cutting edge of building technology, merging sustainability with innovative design.
3D concrete printing is an innovative technology that constructs structures by depositing concrete based on a digital model. Instead of traditional construction methods like pouring concrete into molds, 3DCP precisely places material where needed, allowing for complex customized designs. This technology revolutionizes construction by reducing waste, speeding up the building process, and enabling design freedom.
  • Precision: Higher accuracy and quality
  • Speed: Accelerates timeline and faster completion
  • Flexibility: Customization in exterior and interior
  • Sustainability: Eco-friendly and minimizes waste
Unparalleled Design

Beautiful Raw Finishing

Embrace the unparalleled aesthetics of 3D concrete printing, where the raw finish stands as a testament to innovative design and modern sophistication. This cutting-edge technique redefines architectural textures, offering a tactile experience that captures the essence of contemporary minimalism. Each print, with its unique patterns and subtle imperfections, tells a story of precision and creativity, forging a direct connection between your space and the avant-garde world of design.

The raw finish of 3D concrete printing not only highlights the material’s natural beauty but also showcases an eco-friendly approach to construction, aligning with the growing demand for sustainable and visually striking architectural solutions. By choosing this method, you’re not just selecting a design style; you’re making a statement of embracing the future, where functionality meets art in every layer. Let the raw finish of 3D concrete printing transform your project into a masterpiece of modern design, proving that true elegance lies in the authenticity of its creation.

New Innovations in Construction

3D Printing Process

Data Visualization
Data is crucial in 3DCP, involving path generation for precise nozzle movement.
Material Preparation
Mixing and loading the material, ensuring smooth pumping and printability.
Printing Process
The concrete printing process is a synergy of nozzle speed and material flow.

Data Visualization

In the Data Preparation stage, precision is paramount. The process begins with path generation for the 3DCP machine, ensuring accurate movements within the designated print area. The machine’s nozzle, akin to an FDM 3D printer’s extruder, is guided by massive rails that define this area. Advanced software plays a critical role, slicing the model to be printed into individual layers and optimizing the machine’s path for effective 3D printing. This stage is vital for the accuracy and efficiency of the 3D concrete printing process, setting the foundation for the subsequent stages.

Material Preparation

As a subdivision of Haji Hassan Group, Abaad 3DCP Mix benefits from the expertise and resources of key subsidiaries within the group. Haji Hassan Ready-mix, specializing in producing high-quality ready-mix concrete, brings invaluable experience and knowledge to Abaad’s 3D concrete printing mix development. Their proficiency in concrete formulation and production ensures that Abaad receives optimized materials tailored for 3D printing applications.

ISOLA Solutions, known for its expertise in concrete mix formulations and building material chemicals, contributes innovative technologies and specialized ingredients to enhance the performance and properties of Abaad’s 3DCP Mix.

Through collaboration with these trusted divisions, Abaad is well-equipped to prepare its 3D concrete printing mix to the highest industry standards, ensuring superior quality and efficiency in construction projects.

Printing Process

The Concrete 3D Printing Process is where the physical creation takes place. Critical to success is the coordination between the nozzle’s travel speed and the material flow rate, which determines the quality of the printed filament. In larger projects, multiple machines can be synchronized to enhance efficiency and reduce overall printing time. Post-printing, the structure may undergo various post-processing steps, such as the removal of excess parts created as support structures or additional surface finishing. This stage encapsulates the tangible realization of the project, turning innovative designs into concrete reality.
Building Smarter

Materials and Techniques

Materials
Specially formulated eco-friendly concrete mixtures, designed to minimize environmental impact while maintaining strength and durability.
Techniques
We focus on efficiency and sustainability, to reduce waste and energy consumption, ensuring an eco-conscious approach to construction.
Countless Advantages

Why 3D Construction?

Choosing 3D construction means embracing a future where building is transformed into an art form. It’s an opportunity to be part of innovative living spaces that stand out for their unique design and modernity. Opting for 3D construction aligns you with a movement towards responsible building practices.
Design Flexibility
3D concrete printing allows complex shapes easily
Cost Efficiency
3D significantly reduces material waste and labor costs
Construction Speed
3D concrete printing enables faster project completion
Reduced Error
3D concrete printing minimizes human error and mistakes
Discover Ab'aad Construction's pioneering portfolio, where groundbreaking 3D printing technology meets sustainable design. Explore our projects that redefine the future of construction, showcasing innovative solutions for modern living.
Elevating architectural standards with eco-efficient and futuristic designs. Elevating architectural standards with eco-efficient and futuristic designs. Elevating architectural standards with eco-efficient and futuristic designs. Elevating architectural standards with eco-efficient and futuristic designs. Elevating architectural standards with eco-efficient and futuristic designs. Elevating architectural standards with eco-efficient and futuristic designs. Elevating architectural standards with eco-efficient and futuristic designs. Elevating architectural standards with eco-efficient and futuristic designs. Elevating architectural standards with eco-efficient and futuristic designs. Elevating architectural standards with eco-efficient and futuristic designs. Elevating architectural standards with eco-efficient and futuristic designs. Elevating architectural standards with eco-efficient and futuristic designs. Elevating architectural standards with eco-efficient and futuristic designs. Elevating architectural standards with eco-efficient and futuristic designs. Elevating architectural standards with eco-efficient and futuristic designs.
Can We Help?

Frequently Asked Questions

How fast you can print a certain structure depends on many factors, such as print/building size, material properties, operation workers’ experience and other project management factors.

It is also important to know about the wall design (single wall or double wall with cavity between the walls).

The printer has a maximum speed of 100 cm/sec. The ability use more or less of the full speed depends on the size of the pump, the materials to be used and other factors. We are regularly printing with a speed of 40 or 50 cm/sec.

Smaller buildings like a 50m2 3D printed house can be printed with our BOD2 3D construction printer in one day. 

With our BOD2 printer, it is possible to 3D print houses and buildings up to 10 meters (32 feet) in the height, which allows for printing of 3 story buildings. 

Several 2 story buildings and houses have been 3D printed with our technology – as references, check out PERI and KampC.

3D Concrete Printing (3DCP) refers to an innovative technology that uses software to control the placement of materials in order to build a 3D object or structure without the need for a standard formwork. The most common placement process in 3D concrete printing relies on extrusion of cement-based composites – whether this is a mortar with fine aggregates or concrete with large aggregates. 3DCP promises to enable the production of complex geometries in a fully-automated setup while delivering advantages such as material savings, greater efficiency in the production of complex concrete products, new architectural insights and design strategies. 

A 3D construction printer is a 3D printing system specifically developed and specialized for construction.

  1. As with regular 3D printing, a digital model of the building is created using CAD software.
  2. The digital model is converted into G-code and uploaded to the 3D printer.
  3. A material delivery system is connected to the printer.
  4. The printer then reads the G-code and lays down successive layers of the supplied material.

The time it takes to set up our printer depends on how much experience you have. A well-experienced team can set up the printer in less than 4 hours, and even less time when concrete bases are used for the installation. Larger printers (more than 4-5 modules in length and width) naturally require more time. 

We suggest a team of 3-4 people. Initially, it would be good if there were more on the ground. 

  • Printer operator, it is recommended that the operator has a good technical background and knows some 3d modelling. This person will be the main contact to the architects and it is his or her responsibility to make sure the printed structure is according to the drawings provided. Good knowledge about electronics and 3d printing in general as well.
    ( Recommended operator could have a background as an Architect – Civil engineer – 3d printing expert – Mechanical engineer)
  • Materials operator, we recommend someone with an engineering background and also physically fit. The role of this person will be preparing the batches and doing the initial material examination and testing (slump test, vain test). In addition, the person would also be responsible for adjusting the mix according to the printing conditions and coordinating with the printer operator (Recommended Materials operator could have a background in Civil engineering, 3d printing expert, Mechanical engineer or Concrete and construction)
  • Materials operator helper. This role is physically active to help with measurements and support the materials operator as well as help on cleaning and refilling the silos. (construction site experience)
  • Hands-on helpers. On-site to help setting up the printer, hose, move around and ongoing printing visual inspection. It is also favourable if they can drive a boom loader to feed the batch plant with materials while printing (filling up the sand and aggregates … etc.), flush the system and clean the equipment. (construction site experience)

The same team can also be trained to install and uninstall the printer on-site with the help of a crane.

The BOD2 is an open source 3D construction printer. It can print with concrete, mortar, or any other printable material. This ensures the most cost-efficient materials, as raw materials can be locally sourced. 

Abaad do not believe in proprietary mixes as they are limiting and very expensive. A lot of our peers within the industry forces their customers to use proprietary mixes. This blows the flexibility and cost of any project out the water, making it virtually impossible to gain anything from it.

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